What is the structural composition of a welding robot workstation? The welding robot workstation mainly consists of welding robots, welding positioners, controllers, teaching aids, welding machines, gun cleaners, etc. The entire system cooperates flexibly to complete welding work, helping to improve the automation level of welding operations.

The various structures of the welding robot workstation can cooperate with each other to complete the work, playing a significant role in welding work. The intelligent control system can coordinate and control the operation of each mechanism, and the operator can hold a teaching pendant for operation. The entire operation is highly automated and intelligent.

The structural composition of the welding robot workstation:

1. Welding robot

Welding robots have multifunctional robotic arms, with different working radii depending on the model. The workpiece to be welded can be selected according to specifications, and the robotic arm directly drives the end effector to achieve various movements and operations. Its structural forms are diverse, and the robotic arm of the welding robot belongs to the articulated type, with its position and posture all achieved by rotational motion.

2. Welding positioner

As a common welding auxiliary equipment, the welding positioner can achieve 360 ° flipping or 120 ° rotation according to the number of axes, and can meet the load capacity of workpieces in different fields, ensuring stable flipping within the load range. The worktable is equipped with fixed holes to fix the workpiece for rotation and flipping, improving stability. The welding positioner and welding robot can achieve coordinated motion.

3. Controller

The controller is the brain of the welding robot workstation, which can plan and manage the position and posture information, motion parameters, and process parameters of each teaching point sent by the teaching system when the robot is in a teaching state. It also converts the teaching (joint) coordinate values of each point into Cartesian coordinate values through calculation and stores them in computer memory.

4. Gun cleaner

As an auxiliary equipment for welding robots, the gun cleaner plays an important role in the welding automation process. The gun cleaner can automatically clean the splashes inside the welding gun of the welding robot, ensuring unobstructed gas flow and effectively blocking air from entering the welding area. It can complete the integrated operation of gun cleaning, oil spraying, and wire cutting on the welding gun, improve welding efficiency, and ensure the cleanliness of the welding gun.

5. Teaching pendant

A teaching pendant is a human-computer interaction interface for humans to teach robots. Welding robots work through offline programming teaching, without the need for humans to operate the robot for on-site teaching. They can be programmed on the computer according to the pattern and then input to the robot controller. It has the advantages of not taking up machine manual time, facilitating optimization, and being safer.

For specific details, please consult the customer service personnel of Shanghai Jinfande Intelligent Technology Co., Ltd.