Application Case of Displacement Machine Project

Coordinated operation of robots and positioners

In modern factories, the coordinated work of robots and positioners plays a crucial role in improving production efficiency and product quality. Here are some application cases on how robots and positioners can achieve coordinated work

Basic working principle

• Robots: capable of automating a series of tasks such as assembly, handling, welding, etc., with high precision, high speed, and high repeatability.

• Displacement machine: a device used in automated production that can transfer workpieces from one position to another and accurately position them in a designated location.

coordinate mode

• Task separation: The tasks of robots and positioners are separated so that they work independently and do not interfere with each other.

• Synchronous work: Robots and positioners can work synchronously to improve production efficiency.

• Security guarantee: Take a series of security measures, such as setting up safety barriers, using sensors to detect the position of robots and positioners, etc.

Challenges and Solutions Faced

• Challenge: Due to differences in work speed and flexibility, robots operate in different positions and directions, while positioners need to accurately transport items to specific positions.

• Solution：

• Accurate programming and positioning systems, such as using LiDAR technology to achieve high-precision object positioning and recognition.

• Use intelligent hardware such as sensors, controllers, etc. to monitor the position and status of robots and positioners in real time.

• In complex production processes, manual intervention may be required to coordinate the work of robots and positioners.

Main components

• Main framework: The framework that supports the entire equipment, used to secure welders and welding workpieces, and provide a stable welding environment。

• Welding unit: including welding power supply, welding gun, weld seam tracking system, etc., it is the core part to achieve welding operations。

• Control system: a central processing unit that controls the operation and manipulation of the entire equipment, used to achieve real-time monitoring and control of the welding process。

Application scope and technological advantages

• Application scope: mainly used for welding of automotive chassis, body, engine, transmission system and other components。

• Technical advantages：

Improve welding quality and reduce welding defects.

Improve production efficiency and reduce production costs.

Improve product reliability and reduce labor intensity.